Provider
Omnex
Duration
2 days (8 hours per day)
Access
Private / corporate · Runs on request
Delivery
Face-to-face
Sessions and enrolment
Check the provider's website for upcoming sessions and enrolment information.
Price
Price not published. Check with the provider.
Facilitator
Not identified in public sources checked
International delivery
Global delivery available

About this course

A how-to course for people who create or facilitate design FMEAs, with about half the time spent in workshops. It works through the AIAG-VDA seven steps: planning and preparation, structure analysis (system FMEA versus design FMEA, boundary diagrams, P diagrams and interface matrices, structure trees), function analysis (design functions, requirements flow-down and bidirectional traceability), failure analysis (failure chains, single-point and multipoint faults), risk analysis and design controls (prevention and detection controls, special characteristics), optimisation and results documentation. A final chapter covers test planning and reporting through the design verification plan and report (DVP&R). It also covers transition from AIAG 4th edition or VDA FMEAs, use with other safety analysis tools, links to process FMEA and control plans, and the role of FMEA software.

Omnex states the approach is consistent with the AIAG-VDA FMEA Handbook (1st edition, 2019), APQP 3rd edition (2024) and IATF 16949:2016. An optional certification exam is offered; facilitator training and product workshops can be added for onsite delivery. Omnex also runs a mechatronic systems edition of the same two-day course, which adds a chapter on supplemental analysis tools for mechatronic systems: FMEDA, fault tree analysis and their relationship with FMEA, and the treatment of single and multipoint failures.

Facilitators

Facilitator not identified in public sources checked.

Who should attend

  • People responsible for creating or facilitating DFMEAs
  • Program and product managers, quality, design and manufacturing engineers and APQP team members

Prerequisites

  • No prior knowledge is required; a mix of product design, manufacturing and basic quality assurance knowledge is preferred
  • A background in AIAG FMEA 4th edition or VDA FMEA helps but is not required

Learning outcomes

  • Apply the AIAG-VDA seven-step approach to developing SFMEA and DFMEA.
  • Create block, P and interface diagrams.
  • Link DFMEA with DVP&R and use prevention checklists.
  • Link SFMEA, DFMEA, process flow, PFMEA and control plans.
  • Use the DFMEA with other safety analysis tools, including multipoint faults and safety and diagnostic mechanisms.
  • Develop an AIAG-VDA DFMEA transition and implementation plan.

Course outline

  1. 01

    Introduction to APQP and FMEA

    APQP phases · Concurrent engineering · DFMEA purpose and link to PFMEA

  2. 02

    Planning and preparation (step 1)

  3. 03

    Structure and function analysis (steps 2 and 3)

    System FMEA versus design FMEA · Boundary diagrams, P diagrams and interface matrix · Requirements flow-down and bidirectional traceability

  4. 04

    Failure and risk analysis (steps 4 and 5)

    Failure chain and failure net analysis · Single-point and multipoint faults · Prevention and detection controls; special characteristics

  5. 05

    Optimisation and results documentation (steps 6 and 7)

  6. 06

    Test planning and reporting (DVP&R)

    Design validation plan · Requirements management and noise factors · Testing strategies and methods

  7. 07

    Optional certification exam

What participants receive

  • Seminar manual and workbook with the team breakout exercises

Certification and professional development

Omnex offers an optional AIAG-VDA DFMEA certification exam.

Certification relevance indicates subject-matter relevance only. It does not imply accreditation, formal alignment or endorsement by any certifying body.

Training areas